We see a lot of Onduline on old garages, and not always for good reasons. Often, the roof has failed early or is sweating badly, and the original roof has already been removed. Usually, the material itself is not to blame; the issue is that the installer has not followed the fitting instructions. Onduline sheets are designed to be laid over solid boarding, such as plywood or OSB, rather than directly onto the open roof bars you get on most sectional garages. Sectional garages are not built to carry the extra weight of boarding and felt, either, so boarded-and-felted conversions can also be trouble. The result is a roof that moves too much, struggles to breathe properly and often needs replacing again.
Many new and replacement prefab garages are now supplied with single-skin steel “box profile” plastisol sheets. These usually have a fabric anti-condensation layer bonded underneath and, from reputable suppliers, are normally around 0.7 mm thick. We have recently seen cheaper versions at just 0.5 mm thick, without an anti-drip liner, which are more prone to denting and condensation. Installers often favour standard colours such as light grey (Goosewing) or Anthracite. You may also be considering a composite panel roof, typically 50 mm thick or more, with insulation sandwiched between two steel sheets. A skilled installer can make this work on a sectional garage, but it is not really a DIY job. A more cost-effective option is often to fit a new single‑skin steel roof and then add 25 mm high-density foam boards to the underside to improve insulation at a fraction of the cost of full composite panels.
Converting a flat (pent) garage to an apex roof is a larger job than simply adding a few A-frames. First, you need custom steel trusses, and with today’s steel prices and limited local fabrication, these are not cheap. Because no two garage manufacturers use exactly the same panel heights or fixing points, the steelwork must be made to measure. You then need timber purlins running the length of the building, possibly down to the eaves to carry the new sheets, and good-quality structural timber is not inexpensive either. Finally, you have the new end fascias to build. These need timber framing cut to the exact roof pitch and height, then finished in PVC, as exposed timber has become both costly and high maintenance.
A properly supplied steel garage roof should come with an anti-drip fleece layer bonded to the underside. If this fabric becomes damp or even drips in patches, it is usually a sign that it is doing its job, soaking up condensation, and then releasing it, rather than that the roof is leaking. It can become saturated if the garage is very humid, if water is tracking in from outside, or if gutters are overflowing. If the garage or its contents were already damp, or the roof is newly fitted, everything needs time to dry. In most cases, the problem is temporary and clears up on its own. You can help things along by improving airflow – opening the main door, side door and windows, or using moisture absorbers such as silica‑gel “container dry” products. Try to avoid running a tumble dryer in the garage. Removing foam fillers at the eaves can also help with airflow. If the walls themselves are damp, you may need extra drainage, a soakaway, or new gutters, and it can take a few weeks of better weather before you see a real improvement.
A roller shutter is a type of vertical-lift garage door that does not swing outwards, which can be handy if you need to park right up to the door. In terms of security, a basic manual roller shutter is not inherently better; most lock at the bottom, similar to a normal door. Automation helps because it keeps the curtain locked, much like trying to push a car in gear. Standard single-skin roller shutters coil into a bundle at least 600 mm (about 24 inches) deep, making them difficult to fit in most apex garages with tight headroom. A pent roof may have just enough height, but you will probably lose some drive-through clearance. Compact shutters with small individual laths, usually supplied in an internal or external box and almost always electric, are possible but typically start at around £1,500 and are often fixed to the outside face of the garage, like a shop shutter. If you want a vertical lift door on a sectional garage, without losing height, and the budget allows, a sectional overhead door is often the better long-term solution.
We hear this question regularly, especially from insurers: “Can you give me a full breakdown of labour and materials?” Any tradesperson will tell you that you are paying for far more than just hours on site; you are also paying for skill, experience, and the ability to get the job right the first time. The price of a new garage roof includes insurance, training, protective equipment, and materials. Our vehicles arrive stocked not only with roof sheets but with flashings, cappings, fixings, finishing trims, timbers and specialist tools to cut and fix steel properly. In addition, we are licensed to handle hazardous waste and must dispose of it at approved sites in accordance with regulations. So, when someone says, “But my garage only cost £999,” it is worth remembering that 1995 was thirty years ago, and times – and costs – have moved on.